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Modular building

Modular housing construction requires fast and flexible internal transport. Our air casters ensure smooth and safe movement of heavy modules within the precast plant.

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Modular building
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Challenges

Heavy modules

Modules can weigh tens of tons, making internal transport complex.

Precision required

Accurate positioning of modules is essential during assembly.

Dynamics in production

Weight changes and shifts in the center of gravity make transportation challenging.

Flexibility needed

Modules must sometimes be removed from the production line without disrupting other processes.

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At Heijmans, air casters ensure the safe and seamless movement of modular homes, setting the standard for quality and precision in modern construction.

Hylko Boes – Manager Production & Realisation

Hylko Boes

Smarter building: air casters accelerate modular housing construction

Air caster systems eliminate friction by creating a layer of air between the module and the floor. This allows heavy modules to be moved safely, smoothly, and efficiently.

Our solutions offer:

  • High capacity – Suitable for heavy modules up to tens of tons
  • Precision – Ensures accurate positioning of modules during assembly
  • Protection – Reduces damage to modules and the factory floor
  • Flexibility – Allows quick removal of modules from the line without delay

How do air casters work in modular factories?

Our standard air caster systems are designed specifically for internal transport in precast plants and contain:

  • Support plates – Ensure even air distribution and stability, even with irregularly shaped modules
  • Manual air control – Easy to adjust to specific conveying needs
  • Flexibility in transport – Modules can be moved or removed from the production line without difficulty

Thanks to the innovative flow control system, modules can be moved without manual adjustments, even with weight changes or shifts in the center of gravity.

Advantages

  • Efficiency – Faster internal transport and easy placement of modules
  • Precision – Ensures accurate positioning without damage
  • Flexibility – Enables removal of modules from the line without disruption
  • Cost savings – Lower cycle times, reduced wear and tear, and lower labor costs
  • User-friendliness – The flow control system is easy to operate, even without technical knowledge

Applications

  • Moving modules – From production to assembly and inspection
  • Removing from the production line – Easily remove modules for modifications or inspection
  • Transportation between stations – Quick and safe movement of heavy modules throughout the plant

Speed up your production with our custom air casters

We combine in-depth knowledge of air caster technology with an understanding of the unique needs of modular housing construction. Our systems provide:

  • More efficient transportation – Fast and accurate movement of heavy modules
  • Innovative solutions – The flow control system ensures adaptability to dynamic production conditions
  • Flexibility – Customized solutions tailored to your production processes

Optimize your modular production with air casters

Want to know how air caster technology can speed up your production processes and reduce costs? Contact us today for a no-obligation consultation.

Speak to a specialist
Dennis Smolders

FAQ

Can the system handle weight changes during transport? +

Yes, air caster systems can adapt to weight changes because they automatically adjust air pressure to provide even support during transport.

What makes air caster systems ideal for use in modular housing construction? +

Air caster systems offer frictionless movement, increased safety, and can transport heavy precast parts easily and precisely. They are ideal for modular housing construction.

Is the air caster system suitable for both small and large modules? +

Yes, air caster systems are flexible and can move both small and large modules efficiently by adjusting air pressure and system configurations.

Can the air caster system be integrated with existing production lines? +

Yes, air caster systems can be easily integrated into existing production lines. This allows seamless cooperation with other machines and processes for efficient production.

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